Project ZXi
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Thread: Project ZXi

  1. #1
    Senior Member Bearded Shark's Avatar
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    Project ZXi

    Maybe it should be called "101 ways 2 turn a ZXi into a race craft" .

    I can't wait 2 see how much & where it has improved. Wot started as an engine rebuild has become a full ski rebuild .

    Engine mods include:
    0.5 oversize ProX pistons
    Shaved head & cc'd compression chambers
    New crank, rods & bearings
    Stock Reeds
    Carb re-jetting (2 sizes over- High & Low jets)
    Serious exhaust porting (maybe new exh. yet)
    Inlet matchporting

    Other work includes:
    UMI ride plate
    Worx scoop grate
    Scat trak impeller (14/19 Swirl)
    Nozzle extended
    Conversion to premix (2 be sure)
    Sponsons (recently done)


    Hmmmmm, that should see thru my 1st race season.
    Hopefully it will b back in the water in 2-3wks.
    Last edited by Bearded Shark; 05-11-2007 at 09:28 PM.
    Sold: ZXi 900- Coffman piped, Nitro injected, Shaved head, Ported, Oversized jets, Uni-filters, UMI ride plate, Worx scoop grate, Renthal bars, Skat Trak prop, Oversized nozzle, Sponsons
    Now Owned: '98 SPX full race equipped with stock driveline & a proven winner (3rd for 2008/9 season, 3rd at stated round, plus many more podium finishes)

  2. #2
    Senior Member toybreaker's Avatar
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    need photo's,,,Photo's are good
    .
    .
    very rare project indeed
    about a month ago,,, i came across a race photo of a ZXi
    stuffed if I can find-it now
    rarer than a race photo of a Pro 785
    .
    have you got a spare exhaust manifold
    before and after photo's of your die grinder work,,would be good
    saw some good 2 stroke exhaust manifold port pics the other day,,,i'll try and find-em again
    .
    found-it
    http://greenhulk.net/forums/showthre...hlight=exhaust
    Last edited by toybreaker; 14-08-2007 at 10:49 AM. Reason: found link

    Slippery Jetpower
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    JET SPORT WEST UNLEASHED

  3. #3
    Member xxxxp's Avatar
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    hey dude.... sounds like an interesting project looking forward to seeing it on the water,.....

  4. #4
    Senior Member Bearded Shark's Avatar
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    Ok but I will only have 'after' shots of some, as it is being done as we speak by someone who knows exactly where & how much to take off, to get the results I want. The inlet match porting I am doing myself so I will take photos, may not b for a few days tho , been flat out at wk. Some of it won't show on a photo as porting will be minimal....... enuf to make a power increase but also the match porting can't be shown correctly as u can't see the port joins when the manifolds r together.
    Sold: ZXi 900- Coffman piped, Nitro injected, Shaved head, Ported, Oversized jets, Uni-filters, UMI ride plate, Worx scoop grate, Renthal bars, Skat Trak prop, Oversized nozzle, Sponsons
    Now Owned: '98 SPX full race equipped with stock driveline & a proven winner (3rd for 2008/9 season, 3rd at stated round, plus many more podium finishes)

  5. #5
    Senior Member Bearded Shark's Avatar
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    Pulled the oil inj out 2day. Premix from now on! I had 2 make a blanking plate to replace the oil pump. Got no b4 shots, but this is it now.

    The item in question


    The resolution


    50:1 premixed (full synthetic) is gonna be betta than 25:1 inj, not to mention cheaper on oil.....maybe
    Last edited by Bearded Shark; 05-11-2007 at 09:34 PM.
    Sold: ZXi 900- Coffman piped, Nitro injected, Shaved head, Ported, Oversized jets, Uni-filters, UMI ride plate, Worx scoop grate, Renthal bars, Skat Trak prop, Oversized nozzle, Sponsons
    Now Owned: '98 SPX full race equipped with stock driveline & a proven winner (3rd for 2008/9 season, 3rd at stated round, plus many more podium finishes)

  6. #6
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    I have always blocked off oil injection.... much better control and reasurrence .

  7. #7
    Senior Member toybreaker's Avatar
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    Yeah Steve pulled his oil injection bits off his HX this week
    .
    with the luck he's had,,,it was just somethin else bound to break or come loose & stuff-up.

    Slippery Jetpower
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    JET SPORT WEST UNLEASHED

  8. #8
    Senior Member Slasher's Avatar
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    Talking

    Yeah..... Drive Shaft Steve....

    JET SPORT WEST
    www.jetsportwest.asn.au
    (PERTH PWC CLUB)

  9. #9
    Senior Member Bearded Shark's Avatar
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    Got crank case back, all welded up.





    Just a tad different to the condition as shown in "damage pics".

    $330 later..............
    Last edited by Bearded Shark; 21-10-2008 at 10:02 PM.
    Sold: ZXi 900- Coffman piped, Nitro injected, Shaved head, Ported, Oversized jets, Uni-filters, UMI ride plate, Worx scoop grate, Renthal bars, Skat Trak prop, Oversized nozzle, Sponsons
    Now Owned: '98 SPX full race equipped with stock driveline & a proven winner (3rd for 2008/9 season, 3rd at stated round, plus many more podium finishes)

  10. #10
    Senior Member zurg's Avatar
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    Is that a hair line crack in the top photo, or just a hair?

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